The IPC system acquires and analyses signals from current, voltage and magnetic field sensors. The data is converted and compared in real time with the reference values recorded during calibration.<\/p>\n
The operating process includes data sampling during processing, automatic comparison with the virtual master, detection of deviations from the set tolerances and recording of results with digital report generation.<\/p>\n
The system can operate either independently or integrated with Aselt generators and control panels.<\/p>\n
The virtual master<\/strong> is the heart of the IPC system. It is generated by recording the electro-thermal profile of a sample part validated by the metallurgical laboratory.<\/p>\n Every subsequent production cycle is compared with this digital model to identify, in real time, any deviation from the ideal behaviour.<\/p>\n The main advantages include fewer destructive post-process tests, objective and repeatable analysis, drastically reduced inspection times and complete traceability of the production process.<\/p>\n The IPC system simultaneously monitors a series of electrical and thermal parameters that are fundamental to the induction heating process.<\/p>\n These include input and output current and voltage, instantaneous and average power, power factor and oscillation frequency.<\/p>\n All parameters are saved in real time in the system database, with automatic data export in CSV, PDF or XML format.<\/p>\n The IPC system can be integrated directly into Aselt control panels<\/strong> or installed as an external module on third-party systems.<\/p>\n Using standard protocols such as Modbus, OPC-UA and Profinet<\/strong>, it communicates easily with SCADA, MES and ERP supervision systems.<\/p>\n Advanced features include remote connection via Ethernet or Wi-Fi, analysis dashboards with graphic trends and process curves, user management with differentiated access levels and multi-platform compatibility with Windows, Linux and embedded PLC environments.<\/p>\n With the IPC system, every production cycle is recorded and linked to a unique identifier of the processed part.<\/p>\n This enables complete process traceability<\/strong>, particularly useful for internal audits and advanced statistical analysis.<\/p>\n Customer benefits include guaranteed quality on every part, fewer rejects and rework and an overall improvement in production and predictive efficiency.<\/p>\n The IPC system integrates advanced predictive diagnostics<\/strong> features, going beyond simple process control.<\/p>\n By analysing variations in current, voltage and temperature over time, the system can detect early signs of degradation in coils, transformers or generators.<\/p>\n This enables planned maintenance, a significant reduction in plant downtime and a longer service life for components.<\/p>\n The Aselt IPC system is installed on hardening and tempering<\/strong> systems, high-frequency brazing<\/strong>, localised heating and automated production lines.<\/strong><\/p>\n It is compatible with all major industrial automation systems and can also be adapted to existing machines, ensuring maximum integration flexibility.<\/p>\n","protected":false},"featured_media":2970,"template":"","meta":{"_acf_changed":false,"_yoast_wpseo_title":"IPC In-Process Control for Induction Heating - Aselt","_yoast_wpseo_metadesc":"The IPC system acquires current, voltage and magnetic field data and compares each heating cycle with a virtual master: verified, certified quality.","_elementor_data":""},"class_list":["post-3014","macchinari","type-macchinari","status-publish","has-post-thumbnail","hentry"],"acf":{"introduzione":"Real-time quality control for induction heating processes. The Aselt IPC system ensures complete traceability and automatic analysis of every production cycle.\r\n\r\nThe IPC (Induction Process Control) system is a proprietary technology developed by Aselt for monitoring and validating induction heating processes.\r\n\r\nBy simultaneously collecting digital and analogue data, IPC compares every treatment with a reference model, the so-called virtual master, ensuring consistent quality, operational safety and total traceability."},"yoast_head":"\n
\nMonitored parameters<\/h2>\n
\nIntegration with industrial systems and software<\/h2>\n
\nQuality control and traceability<\/h2>\n
\nPredictive diagnostics<\/h2>\n
\nIndustrial applications<\/h2>\n