{"id":3004,"date":"2026-01-16T08:32:36","date_gmt":"2026-01-16T08:32:36","guid":{"rendered":"https:\/\/www.aselt.it\/controllo-di-processo-ipc\/"},"modified":"2026-07-08T09:19:59","modified_gmt":"2026-07-08T09:19:59","slug":"induction-process-control","status":"publish","type":"page","link":"https:\/\/www.aselt.it\/en\/induction-process-control\/","title":{"rendered":"IPC Process Control"},"content":{"rendered":"\t\t
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IPC process control<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Quality guaranteed at every cycle. The <\/span>IPC (Induction Process Control) system<\/b> developed by Aselt monitors and certifies induction heating processes in real time, ensuring 100% traceability and quality.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Home<\/a><\/span><\/span><\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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PROCESS<\/span> CONTROL<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Quality, traceability and control
for every production cycle\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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In induction heating, quality depends on process consistency.<\/span>
<\/span> Even a minimal variation in current, distance or temperature can compromise the outcome of the treatment.<\/span>
<\/span> That is why <\/span>Aselt<\/b> developed the <\/span>IPC<\/b> system, an intelligent digital control that <\/span>records, compares and validates every production cycle<\/b>.<\/span><\/p>

IPC is the natural evolution of induction technology: it combines <\/span>electronic measurement, software analysis and industrial automation<\/b>, turning heating into a traceable, documented and predictable process.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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The IPC<\/span> system<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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What the IPC system is<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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<\/p>

The <\/span>Induction Process Control (IPC)<\/b> is an electronic system developed by Aselt to <\/span>monitor electro-thermal parameters<\/b> during induction heat treatments.<\/span>
<\/span> It continuously measures voltage, current, power and magnetic field, comparing the values with a reference model called the <\/span>virtual master<\/b>.<\/span><\/p>

When the parameters of a production cycle drift outside the defined tolerances, the system:<\/span><\/p>

  • generates an <\/span>automatic alert<\/b>,<\/span>

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  • flags the <\/span>non-conforming part<\/b>,<\/span>

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    and stores the cycle for later analysis.<\/span>
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    Virtual<\/span> master<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    The virtual master concept<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    The <\/span>virtual master<\/b> is the digital profile that represents the ideal behaviour of the process.<\/span>
    <\/span> It is generated on a sample part validated in the laboratory and used as a reference for all subsequent cycles.<\/span><\/p>

    Every treatment is then compared against this profile, allowing the IPC to detect even minimal deviations in real time and automatically correct power or frequency.<\/span><\/p>

    The result:<\/b><\/p>

    • Non-destructive quality control.<\/span>

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    • Guaranteed cycle repeatability.<\/span>

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    • Objective, certifiable analysis.<\/span>

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      • Monitored parameters<\/b><\/h2>

        The IPC system simultaneously monitors <\/span>electrical, magnetic and thermal<\/b> parameters, allowing a complete analysis of the process:<\/span><\/p>

        • RMS current and voltage.<\/span>

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        • Instantaneous and average power.<\/span>

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        • Operating frequency.<\/span>

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        • Phase and power factor.<\/span>

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        • Surface and core temperature (via IR sensors or thermocouples).<\/span>

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        • Gap between coil and workpiece.<\/span>

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        • Cooling water flow.<\/span>

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          This data is displayed on an intuitive graphic interface and automatically archived for every cycle.<\/span><\/p><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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          System<\/span> integration<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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          Integration with systems and machinery<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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          The IPC system can be installed both on Aselt systems and on third-party machines.<\/span>
          <\/span> Thanks to <\/span>industrial PLCs<\/b> and standard protocols such as <\/span>Modbus, Profinet and OPC-UA<\/b>, it can communicate with generators, control panels, SCADA or company MES systems.<\/span><\/p>

          Possible configurations:<\/b><\/p>

          • Direct integration into <\/span>Aselt control panels<\/b>.<\/span>

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          • External modular connection on existing systems.<\/span>

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            Remote supervision via Ethernet or Wi-Fi connection.<\/span>
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            Digital<\/span> traceability<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            Quality control and digital traceability<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            <\/p>

            With IPC, every production cycle is stored in the internal database with a unique identification code.<\/span>
            <\/span> The system generates an <\/span>automatic report<\/b> containing parameter charts, detected deviations and the validation result.<\/span><\/p>

            Benefits for the customer:<\/b><\/p>

            • Complete digital traceability.<\/span>

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            • ISO 9001 compliant documentation.<\/span>

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            • Statistical cycle analysis.<\/span>

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            • Lower reject rates and inspection costs.<\/span>

              <\/span><\/li><\/ul>

              With IPC, the induction heating process becomes <\/span>certifiable, repeatable and transparent<\/b>.<\/span><\/p>

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              Predictive analysis and diagnostics<\/b><\/h2>

              IPC is also a <\/span>predictive diagnostics<\/b> tool.<\/span>
              <\/span> By collecting historical data, it identifies abnormal trends – such as current variations or efficiency drops – and reports them before a failure occurs.<\/span><\/p>

              This approach enables:<\/span><\/p>

              • planned maintenance<\/b> instead of reactive repairs,<\/span>

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              • less machine downtime,<\/span>

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              • longer service life for coils and transformers,<\/span>

                <\/span><\/li>
              • higher production availability.<\/span>

                <\/span><\/li><\/ul>

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                Industrial<\/span> applications<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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                Industrial applications<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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                The IPC system is installed on systems for:<\/span><\/p>

                • hardening and tempering<\/b>,<\/span>

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                • high-frequency brazing<\/b>,<\/span>

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                • localised heating<\/b>,<\/span>

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                • automated production and continuous lines<\/b>.<\/span>

                  <\/span><\/li><\/ul>

                  Its flexibility makes it suitable both for <\/span>new systems<\/b> and for <\/span>industrial retrofits<\/b>, upgrading machines already in operation.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

                  \n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

                  Controllo di processo IPC Qualit\u00e0 garantita a ogni ciclo.\u00a0Il sistema IPC (Induction Process Control) sviluppato da Aselt consente di monitorare e certificare in tempo reale i processi di riscaldo a induzione, assicurando tracciabilit\u00e0 e qualit\u00e0 al 100%. MOTORI ASINCRONI Potenza, efficienza e versatilit\u00e0 perogni impianto industriale Nel riscaldo a induzione la qualit\u00e0 dipende dalla costanza […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_yoast_wpseo_title":"Induction Process Control (IPC) System - Aselt","_yoast_wpseo_metadesc":"Aselt's IPC system monitors and certifies induction heating processes in real time: full traceability, digital reports and 100% quality control.","footnotes":""},"class_list":["post-3004","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nInduction Process Control (IPC) System - Aselt<\/title>\n<meta name=\"description\" content=\"Aselt's IPC system monitors and certifies induction heating processes in real time: full traceability, digital reports and 100% quality control.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aselt.it\/en\/induction-process-control\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Induction Process Control (IPC) System - 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